EXTRUMER Profile Extrusion Lines are advanced production solutions designed for the production of complex or standard profiles from a wide range of thermoplastic materials such as PVC, PP, PE, ABS, PC, and PMMA.
Each component is precisely controlled at every stage of the manufacturing process to ensure dimensional stability, excellent surface quality, consistency, and energy efficiency.
With its durable mechanical structure, user-friendly automation and control systems, high-precision processing capability, accessible design for ease of maintenance, and data monitoring options suitable for industrial infrastructure, it offers ideal solutions for modern production facilities.
AREAS OF USE
ADVANTAGES
- Smooth surface quality thanks to stable and homogeneous material flow.
- Quick dies changeover to suit a variety of profiles.
- Precise calibration, tensile and shear control ensure minimum waste and maximum efficiency.
- Long-lasting component structure and ease of maintenance.
- Low energy consumption systems and efficient heating and cooling systems.
- High production flexibility thanks to wide material compatibility.
STANDARD FEATURES
- Extruders and line models with screw diameters of 45-60-75-90-120-150 mm depending on capacity requirements
- At appropriate speeds depending on raw material, product and process characteristics.
- Screw designs with high mixing and flow stability.
- Dies systems that allow for quick and easy changeover.
- Vacuum calibration units providing surface and dimensional accuracy.
- Different sized cooling units depending on process characteristics.
- Haul-off systems that ensure stable line synchronization.
- Precise, fast, and measurement-controlled cutting systems.
- Stacking units with pneumatic systems
- Low energy consumption, high performance motor-drive and gearbox equipment
- Energy-efficient heating systems
- Precise temperature control with PID.
- Touch screen and PLC system
- User-friendly automation interface programs
- World-class safety and quality equipment
- Process-dependent bimetallic coating on barrel and screw
- AC square body, servo, and synchronous motor options as the main motor
- Melt pressure-temperature sensor and equipment
- C Clamp conical clamp head-die connection
- V-rail motion system
- Electronic and precision dimensional measuring devices
- Raw material drying units
- Raw material dosing units
- Cooling water control system (Chiller)
- Remote access connection module