Insulation and sealing products, especially those based on thermoplastic elastomers and thermoplastic raw materials, are used extensively in various applications across different sectors.
EXTRUMER Gasket and Seal Extrusion Lines are advanced production solutions designed for the manufacture of gaskets and seals in standard or challenging geometries from a wide variety of materials such as TPE, TPV, TPU, PVC, PE, and PP.
Specially designed extruder screws optimize the melt properties and stability of the material, ensuring dimensional stability and excellent surface quality throughout the entire process.
With its durable mechanical structure, user-friendly automation and control systems, high-precision processing capability, accessible design for ease of maintenance, and data monitoring options suitable for industrial infrastructure, it offers ideal solutions for modern production facilities.
AREAS OF USE
ADVANTAGES
- Stable and homogeneous material flow ensures flawless profile geometry and smooth surface quality.
- Quick die changes to suit product variety.
- Precise measurement, pull and winding control ensure minimum waste and maximum efficiency.
- Long-lasting component structure and ease of maintenance.
- Low energy consumption systems and efficient heating and cooling systems.
- High production flexibility thanks to wide material compatibility.
STANDARD FEATURES
- Extruders and line models with screw diameters of 45-60-75-90-120 mm depending on capacity requirements
- Line model options at appropriate speeds depending on raw material, product and process characteristics.
- Screw designs with high mixing and flow stability.
- Dies systems that allow for quick and easy changeover.
- Different sized cooling units depending on process characteristics.
- Haul-off and cutter systems that ensure stable synchronization of the line.
- Precise, fast, length-controlled winding machine with reciprocating system.
- Low energy consumption, high performance motor-drive and gearbox equipment
- Energy-efficient heating systems
- Precise temperature control with PID.
- Touch screen and PLC system
- User-friendly automation interface programs
- World-class safety and quality equipment
OPTIONAL FEATURES
- Process-dependent bimetallic coating on barrel and screw
- AC square body, servo, and synchronous motor options as the main motor
- Melt pressure-temperature sensor and equipment
- C Clamp conical clamp head-die connection
- V-rail motion system
- Electronic and precision dimensional measuring devices
- Raw material drying units
- Raw material dosing units
- Cooling water control system (Chiller)
- Remote access connection module