EXTRUMER Rubber Hose Lines are designed for the production of braided and unbraided hoses, classified according to mechanical, thermal, and optical resistance requirements, using high quality and state-of-the-art technology, for a wide variety of sectors, primarily the automotive industry.
These advanced extrusion systems demonstrate excellent performance in hose production from EPDM, NBR, SBR, and other rubber-based raw materials. The extruder and other units comprising the line ensure a homogeneous and stable flow of the hose with the desired properties, creating its perfect form before vulcanization and providing maximum process stability.
With its durable mechanical structure, user-friendly automation and control systems, high-precision processing capability, accessible design for ease of maintenance, and data monitoring options suitable for industrial infrastructure, it offers ideal solutions for modern production facilities.
ADVANTAGES
- Performance extruders that provide high mixing, homogeneity and flow stability.
- Optimal adhesion between layers
- Mechanical, thermal, and optical hose strength and test values at upper limits.
- Option for braided and unbraided processes with unit change.
- High-efficiency molding, cooling, cutting, stacking units and measuring devices.
- Modular system structure allows for quick assembly and commissioning.
- Quick and flexible die change suitable for various hose types.
- Long-lasting component structure and ease of maintenance.
STANDARD FEATURES
- Standard extruder and line models with screw diameters of 45-60-90-120-150 mm depending on capacity requirements.
- Line model options at appropriate speeds depending on raw material, product and process characteristics.
- Screw designs with high mixing and flow stability.
- Bimetallic coating with high wear resistance on the screw.
- High wear resistance, rigid bushing inside the barrel
- Melt pressure-temperature sensor and equipment
- Die systems that allow for quick and easy changeover.
- C Clamp conical clamp head-die connection
- Precision diameter measuring devices
- Belt-type, high-efficiency, and filtered cooling unit systems
- Conditioning cooling systems and equipment
- Standard knitting or winding unit
- Precise and measurement-controlled puller-cutter systems
- Automatic line balancing units
- Stacking and scrap sorting unit
- High-performance motor-drive and gearbox equipment
- Precise temperature control with PID.
- Touch screen and PLC system
- User-friendly automation interface programs
- World-class safety and quality equipment
OPTIONAL FEATURES
- Bimetal-coated bushing barrel
- Fully hydraulic head-die clamping system
- Automatic raw material feeding system
- Metal detection sensors
- Gel application unit
- Precision dimensional measuring devices (oval, wall thickness, etc.)
- Cooling water control system (Chiller)
- Infrared unit (Adhesion-providing support)
- Mobile main control screen unit
- Remote access connection module
- Pin-type barrel and screw system available upon request, depending on the process.