EXTRUMER Rubber Profile Lines are designed to produce a wide range of products, including sealing profiles, gaskets and seals, and composite structural profiles, used reliably in many different sectors from automotive to construction, machinery to white goods, using high quality and cutting-edge technologies. Units such as extruders, molding equipment, microwave curing ovens, hot air tunnels, and cooling systems ensure excellent results at every stage of the process.
With its high efficiency and flexible production structure, it demonstrates excellent performance in profile production from different rubber raw materials such as EPDM, NBR, SBR, and FKM. The fully automated system and integrated measuring devices continuously monitor production parameters, ensuring maximum process stability.
With its durable mechanical structure, user-friendly automation and control systems, high-precision processing capability, accessible design for ease of maintenance, and data monitoring options suitable for industrial infrastructure, it offers ideal solutions for modern production facilities.
ADVANTAGES
- Performance extruders providing high mixing and flow stability.
- Fast and flexible die changes to suit a variety of profiles.
- Smooth surface quality thanks to stable and homogeneous material flow.
- Long-lasting component structure and ease of maintenance.
- Low energy consumption systems and efficient heating and cooling systems.
- High production flexibility thanks to wide material compatibility.
STANDARD FEATURES
- Standard extruder and line models with screw diameters of 45-60-90-120-150 mm depending on capacity requirements.
- Line model options at appropriate speeds depending on raw material, product and process characteristics.
- Screw designs with high mixing and flow stability.
- Bimetallic coating with high wear resistance on the screw.
- High wear resistance, rigid bushing inside the barrel
- Melt pressure-temperature sensor and equipment
- Die systems that allow for quick and easy changeover.
- C Clamp conical clamp head-die connection
- Microwave curing oven
- Hot air tunnel
- High-efficiency and effective cooling systems
- Precise and measurement-controlled puller-cutter systems
- Low energy consumption, high performance motor-drive and gearbox equipment
- Precise temperature control with PID.
- Touch screen and PLC system
- User-friendly automation interface programs
- World-class safety and quality equipment
OPTIONAL FEATURES
- Bimetal-coated bushing barrel
- AC square body, servo, and synchronous motor options as the main motor
- Hydraulic head-die clamping system
- Automatic raw material feeding system
- Metal detection sensor
- Electronic and precision dimensional measuring devices
- Cooling water control system (Chiller)
- Remote access connection module
- Pin-type barrel and screw system available upon request, depending on the process.